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304 Stainless Steel vs. Aluminum

22 Feb 2021

Thieves have become bolder and are willing to do whatever it takes to steal your catalytic converter. While no solution is 100% guaranteed to stop converter theft, that doesn't stop Miller CAT from improving our products to offer you the best protection.

There are several reasons why we came out with a stainless steel line. The main reason is that 304 stainless steel offers the best level of protection against thieves and galvanic corrosion. We've tested our stainless steel shields against the best blades on the market and all the blades failed. Diablo carbide tip blades with a Milwaukee sawzall is no match for our stainless steel line. A thief will need multiple blades to even have a shot at cutting off the shield. No other manufacturer is committed to using premium materials that will give you peace of mind. 

We know not everyone will be able to afford the stainless steel shields. 9 times out of 10, simply having a shield is a great step in deterring thieves from stealing your converter since they will see a shield and likely move on. The aluminum shield is great to give you that initial deterrence.

Whether you choose a stainless steel or aluminum Cat Shield, you will not need to worry about overheating. Our products are tested to ensure there are no adverse impact to your converters.

Some facts about stainless steel:
  • Strength, density, weight. Stainless steel has about twice the tensile strength of aluminum, making it harder to cut, bend, and warp. It is about 2.5 times more dense than aluminum and about three times as heavy. Our stainless shields are about twice as heavy as our aluminum ones depending on the application (4lbs vs 2lbs). 
  • Corrosion. While both stainless steel and aluminum have anti-corrosive properties, we use zinc-coated rivet nuts to protect against galvanic corrosion. Whenever there is a drilled hole in the steel frame of the vehicle, the frame looses its protective coating and can accelerate corrosion. Whenever possible, we design our shields without drilled holes, but whenever our products need a drilled hole, we protect the vehicle with our zinc-coated rivet nuts. 
  • Thermal properties. In temperatures of excess of 400 degrees, aluminum becomes very soft. If you encase a converter in aluminum, you will easily reach these temperatures. Our aluminum designs ensure the shields are adequately ventilated and tested to make sure they do not cause excessive build up of heat.
  • Thermal conductivity. Aluminum has a better thermal conductivity than steel. This means that aluminum will heat up quicker than steel. However, neither materials will impact the temperatures around the converter due to our heat ventilation features.

Miller CAT Cat Shield vs Milwaukee Sawzall and Diablo Carbide Tip Blades

FAQ

Is stainless steel 304 magnetic?

No, 304 stainless steel is not magnetic. Its austenitic microstructure is responsible for this. Austenite forms at high temperatures and usually reverts to the ferritic microstructure during the cooling process. The ferritic microstructure is magnetic. However, 304 stainless steel is alloyed with nickel, stabilizing the austenitic microstructure and enabling it to remain intact during the cooling process. That is how we can have a non-magnetic austenitic microstructure at room temperature.

304 stainless steel has a slight susceptibility to magnets, but this is not strong enough to be considered magnetic. Note that any process that this metal undergoes that changes its microstructure to ferritic will render it more magnetic. 

https://finemetalworking.com/is-stainless-steel-magnetic

Which types of stainless steel are magnetic?

Below are a few examples of magnetic and non-magnetic:

Ferritic stainless steel grade 430 is magnetic

The austenitic stainless steel grade 304 is not magnetic but it may become a little magnetic in areas that have been cold working (bending, deforming, etc.).

Austenitic stainless steel grade 316 is not magnetic

https://eclipsemagnetics.com

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Unless your order will be shipping LTL freight, tracking information should be sent to your email address (if provided) as soon as orders are fulfilled during business operation hours. Please note that the tracking numbers will not become active until the shipment leaves our facility. If there are any problems, concerns, or questions please email support@millercat.com or call and leave us a voice mail here at 408-510-5224 and we will respond with help as soon as possible on regular business days M-F. We strive to get all orders pulled, packed, and shipped quickly and accurately. Miller Cat Corp. cannot guarantee that your order will be shipped the day on which it is placed. We will make every attempt to ship your order within two (2) business days or earlier for orders that are not bulk orders, which may take longer to fulfill. In order to avoid delays, your order may be shipped in multiple shipments or combined shipments at our discretion. We will attempt to contact you within 24 hours M-F if any of the items you order are on back-order with an estimated date when we can ship the item.
LOST OR STOLEN PACKAGES - *We do not offer refunds for lost or stolen packages. We only offer replacements, which are contingent upon investigation by the responsible carrier. Replacements are not returnable or refundable.

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You cannot cancel an order after it ships. If you refuse any package from Miller Cat Corp or are not available to receive a package within the three delivery attempts FedEx or USPS makes you are responsible for shipping charges for the package coming back to Miller Cat Corp.

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All items MUST be returned within 30 days in exactly the same condition that they were received. This also applies to any faulty or incorrect part that Miller Cat Corp may have shipped in error. Returned items must be undamaged and unmodified. PLEASE check all parts before installation. Parts CANNOT be returned FOR ANY REASON after installation, modification, or painting.

ALL RETURNS MUST RECEIVE PRE-AUTHORIZATION.

To receive Pre-Authorization:

1. Go to https://catshield.com/pages/returns to begin your return.
2. Read through the terms and conditions for returns and click the button on the bottom of the page to agree to the terms and conditions and start your return process.
3. Provide your order number and zip code to look up your order. Please indicate why you are returning your product. You will be allowed to purchase cheaper shipping rates to our location and be given an RMA number.
4. After we receive your return, we will inspect the product in two to three business days. After inspection, you will be issued a refund minus any applicable shipping and restocking fees from your refund. Please allow 5-7 business days for your refund to show on your credit card after we submit the refund.
The RMA number, your name, and address MUST be included on and in the box in which your return is shipped. In addition to the RMA#, name and address inside of the box, also include a daytime phone number and the reason for the return. The RMA# will be required to facilitate your refund.

If you follow these instructions and do not receive an RMA#, contact: support@millercat.com Your return WILL NOT be processed if there is no RMA# associated with the order and it is not included with the return.
FEES - All returns NOT facilitated by an error by Miller Cat Corp are subject to a restocking fee of up to 20% based on the condition of the return and cost of the return shipping.

IF YOU ARE RETURNING AN ITEM THAT IS NOT FACILITATED BY AN ERROR ON OUR PART:

Securely pack the item that you are returning.* Inside of the box be sure to include your name, address, daytime phone number, the reason for the return, and the RMA #. If this information is not included, your return will NOT BE PROCESSED. The package should be shipped to: Miller Cat Corp; 384 Laurelwood Rd, Santa Clara, CA 95054. Please choose a shipping method with a tracking number to ensure your package arrives. Miller Cat Corp IS NOT RESPONSIBLE FOR RETURN SHIPPING but does offer customers to use our discounted rates to send shipments back to us. The customer is responsible for the cost of returns unless the error was made by us. Once the return has been processed, Miller Cat Corp will issue a refund based on the pre-authorization and the condition of the item upon receipt. Please allow 15 days from the date the package arrives at our facility for processing. PLEASE use your tracking number for your package to confirm the item has arrived at our facility.

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These Terms of Service and any separate agreements whereby we provide you Services shall be governed by and construed in accordance with the laws of United States.

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You can review the most current version of the Terms of Service at any time at this page. We reserve the right, at our sole discretion, to update, change or replace any part of these Terms of Service by posting updates and changes to our website. It is your responsibility to check our website periodically for changes. Your continued use of or access to our website or the Service following the posting of any changes to these Terms of Service constitutes acceptance of those changes.

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Questions about the Terms of Service should be sent to us at support@millercat.com.
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